MANUFACTURING ENGINEER (PROCESS OR EQUIPMENT)

Major Duties and Responsibilities:

· Proposes and evaluates manufacturing process and equipment for assigned areas of plant
· Directs the development and/or improvements of manufacturing processes and equipment Evaluates expenditures for processes and/or equipment· Provides technical assistance and training for assigned plant operations
· Regular contact with others outside the work group
· Works closely with production and maintenance personnel and suppliers to ensure timely completion of projects
· Analyze tooling and equipment and select proper steps for solution
· Meet plant goals and standards in safety, quality, delivery and cost
· Responsible for the effective use of personnel, material and equipment in supporting SPQRC initiatives
· Must support plant in achieving Safety, People, Quality, Responsiveness and Cost goals
· Must be willing to work any assigned shift, work daily, weekend, and holiday overtime as required
· Supports/implements the QS9000/ISO14001/(GMS) Global Manufacturing System compliance processes

Required Skills/Experience:
· Knowledge in MS Word, Excel and PowerPoint – Intermediate level
· Knowledge with Lotus Notes or other email communication tool – Intermediate level
· Good interpersonal skills involving ability to work effectively cross-functionally and cross-culturally
· Good written and oral communication skills necessary for meetings and presentations
· Ability to work well with others, exhibiting teamwork skills
· Partners with senior management to analyze and solve issues
· Ability to multitask by handling diverse assignments concurrently
· Basic knowledge of tooling and manufacturing processes
· Position related experience – 6 years
· Relevant auto industry experience required – 1-3 years
· Areas of expertise include: Manufacturing, Assembly Process

• Leading product design for manufacturability and sustainability including:
  • GD&T analyses
  • DOEs
  • Development of FMEA/PFMEA, “critical-to-quality” parameters
  • Development of specifications for preventative and detection methods
  • Process testing and validation
  • Documentation of product requirements for equipment specification
• Process development for early concept and early prototype production through to start of production +90
  • Technology research and development in design and manufacturing
  • Process invention, development, trials, and testing that shape the design of the product
  • Process release through detailed manufacturing instructions, workstation and line layouts, product trials, and prototype production management
• Factory design, layout, and simulation for:
  • Line balancing
  • Capacity simulation and modeling
  • Part and assembly presentation
  • Specification of hand tools for manual assembly tasks
  • Data systems
  • Yield studies
• Product launch and process validation
  • Draft qualification protocols and manage process qualification activities.
  • Lead and provide process validation/qualification documentation
  • Utilize statistical tools (such as GR&R, SPC and Cp/pCk) to ensure processes/fixtures are performing
• Coordination with other process, equipment, mechanical, electrical and support disciplines including project managers, manufacturing reps, and other stakeholders.

• Working knowledge of GD&T principles favorable
• NX, SolidWorks CAD or ProE experiences a plus
• Simul8, AnyLogic, Flexsim experience is a plus
• Proficiency in the development and deployment of PFMEAs
• Knowledge of Production Parts Approval Process (PPAP)
• Six Sigma Black belt is advantageous
• Knowledge of automated equipment systems and tools – robotic, vision, material handling, Conveyors, PLC, HMI, etc.

Basic Required
• Technical degree / Four Year Apprenticeship required or equivalent experience. One of the following:
3. 8 + years as maintenance technician / electrician technician
• Familiarity with high volume automotive manufacturing processes
• Knowledge of advanced mechanical / electrical concepts
• Knowledge of maintenance and construction standards and codes, and applicable laws and regulations
• High level of interpersonal skills to work effectively with others
• General knowledge of electrical and mechanical systems to include: basic electricity and electronics, controls and instrumentation, programmable logic control (PLC), robotics, mechanical drives and power transmission systems, fluid power and pneumatics
• Working knowledge of general maintenance principles, blueprint reading/schematics and welding
• Hands on mechanical and electrical capability, grasping complex systems easily, along with the ability to multitask in a highly flexible environment
• Strong oral and written communication skills for effective communication
• Outstanding problem solving and analytical skills to resolve unusual and difficult problems
• Strong interpersonal skills to work well with others; ability to train others

Basic Preferred
• Strong knowledge of Allen Bradley PLC 5000 and Siemens HMI
• Knowledge to read / edit PLC programs
• Practical knowledge of associated process equipment operations, sequencing, error-proofing and diagnostic capabilities
• Knowledge of and ability to effectively use computer software as it pertains to maintenance needs
• Fanuc robotics programming and maintenance
• Welding MIG, TIG, brazing, ARC a plus but not required

BENEFITS:

• 401(k)
• Dental Insurance
• Flexible Schedule
• Health Insurance
• Paid Time Off
• Vision Insurance

Locations: Multiple

Dearborn, MI

Fremont, CA

Lathrop, CA

Buffalo, NY

Chicago, IL

Austin, TX

Sparks, NV

Chattanooga, TN

Spartanburg, SC

Tuscaloosa, AL

More….

Please contact Tom Dushaj for immediate consideration:

Tom Dushaj

313-441-4460 x. 1138

tdushaj@proimproment.com